milk cream separator machine for milk plant

Specifications

milk production line:
1. semi-automatic or fully automatic
2. customized design
3. automatic CIP clean
4. turnkey projects

Description of this milk production line:

This milk production line is a turnkey project, which can produce several types of market milk products, i.e. whole milk, skimmed milk and standardized milk of various fat contents.

This milk production line raw milk can be fresh milk or powder milk, the procedure method can be pasteurization or HTST pasteurizer or UHT processing.

End product package of this milk production line can be plastic pouches, plastic cups, plastic bottles, glass bottles, roof top box,aseptic pouch. for this dairy production line according to different end product and package type, the production technology is differently designed, but commonly include the following steps:

Technical parameters

Technical Data
Drum speed r/min 8387
Rated capacity (fresh milk) L/h 1000
Residue removing mode removing residue through small valve
Counter speed r/min 122±5
Starting time min ≤10
Motor power kW 4
Output pressure of clean liquid pump MPa ≤0.2
Unit weight kg 371
Overall dimensions(LXWXH) mm 854×885×1082
Motor model Y112M-4-B5

2 Description of Structure
2.1 Structure of Complete Separator
Structural components of disk-type centrifuge:
1. Charge and Discharge Device
2. Drum
3. Water Distribution Piping
4. Vertical shafting
5. Horizontal shafting
6. Speed measurement equipment
7. Brake
8. Motor
9. Rack
The right figure is for reference only, please prevail in kind.
Charge & Discharge Device: the device provides a channel to charge and discharge materials, including material charge and discharge.
Drum: the main place for the separation of materials.
Water Distribution Piping: provides sealing, opening water entering the channel in the drum body.
Drive Mechanism: The start of separator is friction start. The motor drives the gear pair through friction clutch, and then transfers to the vertical shafting to
drive the drum running. The friction clutch ensures the start-up process of the separator relatively stableand the acceleration relatively uniform, to prevent the motor and gear pair overloaded. In order to reduce the buffer seat wear and reduce the effect of the drum vibration on the whole equipment,
the buffer seat uses elastic supporting structure.
Speed measurement equipment: check the separator for normal operating state, the speed of separator is displayed by the counter in RPM. In normal operation.

2.2.1 Structure
The drum is the most important components of separator, as shown in the figure, the drum
body is fixed together with drum cover by main lock ring and equipped with the distributor and
the disk plate set. The top of drum cover and the centrifugal pump cover form a light-phase
pump chamber. The drum body is also equipped with piston and small valve structure inside,
and the drum and piton bottom form the sealing water chamber.
2.2.2 The function of separation
The flow of the liquid in the drum:
Materials enter the distributor from the upper feed inlet and through the feeding tube and are
distributed to the discs set for separation, the solid particles move along the disc and towards
the drum wall. During deslagging, the sludge is discharged from the sludge outlet; the
clear-liquid-phase enters the clear-liquid-phase pump chamber through the clear-liquid-phase
movement along the disk around the drum center and discharged out by the clear-liquid-phase
centripetal pump from the clear-liquid-phase outlet.

2.2.3 Function of residue removal
Normal separation:
The valve (1) is opened, the bottom of the piston (a) fill up with water, and due to the effect of
centrifugal force, the water at the bottom of the piston produces very high hydraulic pressure
F2 on the piston, which is higher than the hydraulic pressure F1 produced by the substances in
the inner cavity of the drum, the piston thus is driven to push against the seal ring (nylon) (b),
and it is ensured that the process of separation is carried out under the conditions in which the
inner cavity of the drum is airtight. The valve core (c) ensures that the nylon valve (d) doesn’t
leak by the centrifugal force F generated by itself. As the feed valve is opened, the separation
liquid continuously enters the drum for separating, and thus the solid particles are separated
from the separating liquid, and accumulated on the drum wall while the clear liquid phase is
discharged from the centripetal pump.

Shanghai Beyond Machinery Co., Ltd, as a private business started in the year of 2005, is a specialized technology-oriented machinery manufacturing enterprise. Beyond specializes in the turn-key projects of the design, manufacture, installation and commissioning for the production lines of liquid food such as dairy, drink, ice cream, fruit and vegetable, bio-engineering, chemical and pharmaceutical.

Cooperated with several domestic and abroad Light Industrial or scientific research institutions, we absorb their advanced technology and then take base to develop new even better process techniques, we are now specializing in all kind of sanitary tank, pot, container, heater, cooler, sterilizer, concentrator, pump and other pipe and fittings.The equipments are in accordance with the relative standards of Juice, Dairy, Pharmacy, bio-chemical, such as HACCP, QS and GMP.

Through the years of the common efforts of our staff, we have obtained high share in the market of machinery industry, and have developed ourselves into a medium-sized enterprise of certain popularity in the industry. Combining scientific research, technical development, production, marketing and after-sale service, we keep ourselves acting strictly in accordance with the quality assurance system of ISO 9001.

Production range:

Processing Machinery For Various Fruits and Vegetables

Conveyor and elevator series

Washer and sorter series

Pulper and crusher series

Evaporator and deaerator series

Stainless steel tanks series

CIP cleaning series

Crate washing machine

Various Fruits and Vegetables Production Lines

Complete unit of citrus processing line, include orange, lemon, pomelo, grapefruit etc.

Complete unit of Chinese date/Jujube and hawkthorn processing line

Complete unit of sea-buckthorn processing line

Complete unit of peach / apricot and plum processing line

Complete unit of pineapple / mango and other tropical fruits processing line

Complete unit of tomato processing line

Complete unit of apple/pear processing line

OUR MANAGEMENT PHILOSOPHY:

Reputation from quality; 

Trust from sincerity; 

Praise from specialization;

Development from innovation;

Social benefit from corporate benefit;

OUR CORPORATE CULTURE

Customer-oriented: We seek for success by exceeding customer requirements. We emphasize on clearly understanding customer requirements to provide first-class customer service. We offer high-quality products and service through the formula developing and manufacturing of products. We honor our commitments by offering after-sale service and technical support. The contact with customers every time is an opportunity for us to win customer satisfaction and to create new business chance.

Honest Operation:

As a corporation and an individual, we always do what is right. To be honest is the basic principle for business activities. We conduct ourselves honest in behavior and business. Honesty is regarded of the same importance as life in our company, and this value system has always been placed as a supreme objective by us at any time. We respect our agreements and contracts and value high honesty in communication. The relationship with colleagues, customers, suppliers, investors and banks is established on the basis of openness and seeking for common interests. Our sense of responsibility extends to caring on working environment and atmosphere, and bringing up the style of everyone being professionally dedicated.

Commitment Honoring:We commit ourselves to providing satisfactory products and service to customers, well-deserved reputation to suppliers, ideal returns to investors, extensive promotion and common development opportunities for staff, and good social benefits to the society. To honor commitments is the sole criterion of success.

Development from Management:We keep in mind that the maximized benefit comes from scientific management. Only by introducing in talented managers and advanced management philosophy can we continuously improve the level of enterprise management. And only by combining the characteristics of our company to create a set of scientific and distinctive management system complying with the characteristics of our company can we remain invincible in the furiously competitive market.

Unceasing Improvement:No matter what great success we have accomplished in respect of products, service, personnel training and management etc., we will always commit ourselves to making them better in the way to adopt new viewpoints and better working patterns, and to bear the responsibilities and risks therefore resulted. We encourage our staff to hold the enthusiasm of reformation and the thirst for knowledge in everyday work, and to share their working experience with colleagues, so as to accomplish the success of individuals and excellence of company.

People Oriented:The professional, career-respecting, cooperative and enterprising personnel are basis for BEYOND development. And it makes all personnel exert their self-independence and creativities fully, through building up perfect and highly effective inspiration and restriction system, and put personnel usage concepts of “Competence determines talents, comp-etition creates talents,achievements evaluate talents” into effect.

Appoint Talents as per Capabilities and to Proper Positions:“Appoint Talents as per Capabilities and to Proper Positions”,that is,not only to appoint proper talents to proper positions,but also to “Know talents,tolerate talents, use talents and cultivate talents”and to design development orientation for talents through “H-pattern”talent development route.

Advanced equipmentd:Advanced automatic producing equipment, Polish pipeline work, show first-class quality.The technical expert participates in the production directly to guarantee product stable and reliable. The day by day growing high-quality goods consciousness and continuously industry goods will make our making equipment to change with each new day.No matter how the world changes, strives for perfection is our invariable spirit.